Product Portfolio
General Energy Management System’s technologically advanced manufacturing facility is located at Pune, Maharashtra. The total capacity of the plant is 108000 Sq. Ft. with Best- in class facilities, design & engineering expertise together with the latest evaluation softwares.
The Unit has evolved its capabilities ever since its establishment, secured requisite industry certification & recognitions, and acquired the latest technologies, engineering, and designing expertise to cater to the requirements of all major reputed Oil & Gas, Power, and Water companies in India & abroad.
Product Portfolio includes:
- Odorization Skid: 100 to 2500 Ltr. with Design Pressures up to 300 Bar. Features like Metering, Remote Monitoring, Gas Detection, Canopy, etc. can be Provided.
- Pressure Regulating skids: 500 to 10000 SCMH Capacities with Design Pressure – (Inlet) 19 – 49 Bar to (Outlet) 2 to 4 Bar. Features like Metering, Remote Monitoring, Gas Detection, Canopy, etc. can be Provided.
- Metering Regulating skids: 500 TO 10000 SCMH Capacities with Design Pressure – (Inlet) 19 – 49 Bar to (Outlet) 1 to 4 Bar.
- Features like Filtration, Metering, Remote Monitoring, Gas Detection, Canopy, etc. can be Provided.
- Pressure Vessels: Size up to Ø3 Mtr X 10 Mtr Length X 32mm Thickness SA 516 Gr. 60/70, IS 2062 Gr. B, SA 240 Gr. 304/304L/316/316L. ASME ‘U’ stamp Pressure Vessels (Also non-coded Vessels, Tanks, Columns, Coolers)
- Gas Compressor Packaging: 1BY, 2BY, 3BY, 4BY up to 40Tonnes – Main Skid, Oil Console, Water Console, Prefabricated.
- Spool Fabrication For Meter Run, Interconnecting Piping: Size ½ Inches to 24 Inches.
- Fuel Control, RO Skids, FGRU, Incinerator Skids
- Monolithic Insulating Joints: Sizes from 1/2 Inches to 24 Inches & Class From ANSI 150# to 1500#,
- Material: SA 106 Gr. B, SA 333 Gr. 6, API 5L.
BIOPLUG SKID DANGOTE
Bioplug Skid for Dangote is an innovative and highly specialized system designed to enhance biological treatment processes in industrial wastewater management. Engineered by Suez for the Dangote Group, this skid-mounted solution integrates advanced bioplug technology to optimize the breakdown of organic matter, ensuring efficient and sustainable wastewater treatment. The compact and modular design allows for easy installation and integration into existing systems, making it ideal for large-scale industrial operations. This skid is crucial in supporting Dangote’s commitment to environmental stewardship by improving the effectiveness of their wastewater management processes.
BONGAIGAON FUEL CONTROL SKID
The Bongaigaon Fuel Control Skid is a specialized system designed to manage and regulate the flow of fuel in industrial processes with precision and reliability. Engineered for the demanding requirements of fuel management, this skid integrates advanced controls and instrumentation to ensure accurate measurement, consistent flow rates, and safe operation. The compact yet robust design allows for easy integration into existing infrastructure, making it ideal for use in a variety of industrial settings. With its focus on efficiency and safety, the Bongaigaon Fuel Control Skid plays a crucial role in optimizing fuel handling operations and ensuring uninterrupted performance.
CONTAINERIZED SKID
The Containerized Skid is a versatile and compact solution designed to house critical equipment within a durable, transportable container. This skid-mounted system integrates all necessary components into a single, enclosed unit, providing protection from environmental factors and enabling easy transport and deployment. Ideal for remote or challenging locations, the containerized skid offers flexibility, security, and efficiency, ensuring seamless operations in a wide range of industrial applications.
40 Feet
DANGOTE – NITROGEN COMPRESSOR PACKAGE
The Dangote Nitrogen Compressor Package is a robust and high-capacity system tailored for demanding industrial applications. With dimensions of 670×410×470 cm and a substantial weight of 26 tons, this compressor package is engineered to handle significant workloads, particularly in large-scale operations. Designed for the compression of nitrogen, it integrates advanced components and cutting-edge technology to ensure efficiency, reliability, and safety. This package is essential for processes requiring high-pressure nitrogen, making it a critical asset in the industrial operations of the Dangote group, known for its commitment to quality and innovation.
EMERSON DANIAL – 31054 LNG METERING SKID PIPING
It is a precision-engineered system designed for the accurate measurement and control of Liquefied Natural Gas (LNG) flow in industrial applications. This metering skid integrates advanced Emerson technology, ensuring precise flow measurement, reliability, and safety in LNG handling. The piping is meticulously designed to withstand the low temperatures and high pressures associated with LNG, making it a critical component in the efficient and secure management of LNG processes. Trusted by industry leaders, the Emerson Danial LNG Metering Skid Piping is an essential solution for optimizing LNG operations.
FUEL RECONDITIONING SKID
A Fuel Reconditioning Skid is a mobile or portable system designed for the filtration and purification of fuel. It typically includes components such as filters, separators, and pumps, all mounted on a skid frame for easy transport and installation. The skid helps remove contaminants, water, and particulates from fuel to ensure its quality and performance, making it suitable for use in various industries, including oil and gas, power generation, and transportation. Its compact design allows for efficient operation and maintenance, while its mobility offers flexibility for use in different locations.
HIGH PRESSURE REACTOR VESSEL
GEMS has designed and manufactured equipment adhering to ASME Section VIII, Division 1 standards. The project involves three units, each engineered to handle a design pressure of 90 bar and operate at a design temperature of 180°C. This equipment is built to meet the stringent requirements of industrial applications, ensuring reliability and safety under high-pressure and high-temperature conditions.
ASME Section VIII, Division 1
3 no.s
90 bar
180°C
HYDROGEN COMPRESSOR PACKAGE
The Hydrogen Compressor Package, complete with auxiliaries and a cooler, is an advanced, all-in-one system mounted on a single skid. This state-of-the-art package is engineered for efficiency and reliability, featuring the prestigious “CE” marking that signifies compliance with European safety and quality standards. Specifically designed for export, this package has been successfully delivered to the Netherlands, reflecting our commitment to global excellence in hydrogen compression technology.
INDUSTRIAL METERING SKID
GEMS has designed, manufactured, and installed an Industrial Metering Skid with capacities ranging from 500 to 10,000 SCMH. These skids operate with design pressures from 19-49 Bar at the inlet to 1-4 Bar at the outlet. They feature advanced options such as filtration, metering, remote monitoring, gas detection, and canopies. With over 280 installations across India, GEMS serves prominent clients including Gujarat Gas Ltd and Adani Gas Ltd.
2-4” INCHES
1 to 5.5 bar
250-2000 SCMH
18.65 bar
65°C
IOCL DUMAD – P-366 LUBE OIL CONSOLE AND CW CONSOLE
Lube Oil Console and Cooling Water (CW) Console, designed to support critical operations in industrial environments. The Lube Oil Console ensures the reliable supply and circulation of lubricating oil, maintaining optimal performance and protection for machinery. The CW Console efficiently manages the cooling water system, regulating temperature and preventing overheating of essential equipment. Both consoles are engineered for durability and precision, integrating advanced controls and safety mechanisms to meet the rigorous demands of the industry. These systems are pivotal in ensuring smooth and uninterrupted operations at the IOCL Dumad site.
IPRS SKIDS
GEMS has designed, manufactured, and installed an Industrial Pressure Reducing Skid with capacities ranging from 500 to 10,000 SCMH. These skids operate with inlet design pressures of 19-49 Bar and outlet pressures of 2-4 Bar. They include features such as metering, remote monitoring, gas detection, and canopies. With five installations across India, GEMS serves Gujarat Gas Ltd as a key customer.
ODORIZATION SKIDS
GEMS has designed, manufactured, and installed a Chemical Injection Skid with capacities ranging from 100 to 1000 liters and design pressures up to 30 Bar. These skids feature metering, remote monitoring, gas detection, and canopies, among other options. With over 200 installations across India, GEMS serves an extensive client base, including major companies like IOCL, BPCL, MRPL, Torrent Gas, Beren Gas, Chart Industries, IGL, MNGL, and Adani.
2-4” INCHES
1 to 5.5 bar
250-2000 SCMH
18.65 bar
65°C
PRESSURE VESSELS
The end user is M/s HPCL Rajasthan Refinery (HRRL), with project management by M/s Engineers India Limited. The equipment is designed according to ASME SEC. VIII DIV.1, Edition 2021. It is built to withstand a design pressure of 3.5 Kg/cm² (g) and a temperature of 160°C, and it carries the ASME U-stamp.
ASME SEC. VIII DIV.1, ED 2021
3.5 Kg/cm2 (g) & 160 Deg. C
Constructed with SA516 Gr. 70N as per the customer’s requirement
Hydrocarbon Vapour/ Liquid and Nitrogen
Ø1000mm X 10mm Thk (TL -TL: 2000mm)
PRESSURE VESSELS - ABSORBER TOWER
The end user is M/s HPCL Rajasthan Refinery (HRRL), with project management by M/s Engineers India Limited. The equipment is designed according to ASME SEC. VIII DIV.1, Edition 2021, and features the ASME U-stamp.
ASME SEC. VIII DIV.1, ED 2021
8.5 Kg/cm2 (g) & 105 Deg. C
Constructed with SA516 Gr. 70N as per the customer’s requirement
Hydrocarbon Vapour/ Liquid and Nitrogen
Ø2700mm X 12mm Thk (TL -TL: 7500mm)
PRESSURE VESSELS - CARBON BED
The end user, M/s HPCL Rajasthan Refinery (HRRL), has project management handled by M/s Engineers India Limited. The equipment is designed in compliance with ASME SEC. VIII DIV.1, Edition 2021, and is certified with the ASME U-stamp.
ASME SEC. VIII DIV.1, ED 2021
3.5 Kg/cm2 (g) & 160 Deg. C
Constructed with SA516 Gr. 70N as per the customer’s requirement
Hydrocarbon Vapour/ Liquid and Nitrogen
Ø2700mm X 12mm Thk (TL -TL: 2700mm)
SPETCO- CONDENSATE, BFW PUMP SKID
The SPETCO Condensate and Boiler Feed Water (BFW) Pump Skid is a highly efficient and reliable solution designed for critical industrial applications. This skid system is engineered to handle the transportation and management of condensate and boiler feed water with precision, ensuring the seamless operation of steam generation and process heating systems. It integrates robust pumps, advanced controls, and safety features to provide consistent performance under demanding conditions. The compact design allows for easy installation and maintenance, making it an ideal choice for enhancing the efficiency and reliability of condensate and BFW handling processes in industrial facilities.
PRESSURE VESSELS - KNOCK OUT DRUM
The end user is M/s HPCL Rajasthan Refinery (HRRL), with project management by M/s Engineers India Limited. The equipment is designed according to ASME SEC. VIII DIV.1, Edition 2021. It is built to withstand a design pressure of 3.5 Kg/cm² (g) and a temperature of 160°C, and it carries the ASME U-stamp.
ASME SEC. VIII DIV.1, ED 2021
3.5 Kg/cm2 (g) & 75 Deg. C
Constructed with SA516 Gr. 70N as per the customer’s requirement
Hydrocarbon Vapour/ Liquid and Nitrogen
Ø1000mm X 8mm Thk (TL -TL: 2320mm)
VAPOUR COOLER (Duplex)
The Vapour Cooler is a DUPLEX type heat exchanger. On the shell side, it contains HC liquid (Isomerate), while HC vapour flows through the tube side. This heat exchanger is of the BEM type.
HC Liquid (Isomerate)
HC Vapour
12” Sch. Std SA 106 Gr. B Pipe
12” Sch. Std SA 106 Gr. B Pipe
19.05mm OD X 2.11 Thk X 4500mm LG (216 qty) SA 179
VAPOUR COOLER (Simplex)
The Vapour Cooler is a SIMPLEX type heat exchanger. On the shell side, it contains HC liquid (Isomerate), while HC vapour flows through the tube side. This heat exchanger is of the BEM type.
HC Liquid (Isomerate)
HC Vapour
680mm ID X 10 Thk. SA 516 Gr. 70N
65 Thk. SA 105N
19.05mm OD X 2.11 Thk X 4500mm LG (600 qty) SA 179
VILTER COMPRESSOR PACKAGE
The Vilter Compressor Package is a high-performance solution designed for demanding industrial applications requiring reliable and efficient compression. This package integrates a Vilter compressor with all necessary components, including controls, auxiliaries, and safety features, to deliver optimal performance and durability. Engineered for precision, the Vilter Compressor Package is ideal for use in refrigeration, gas processing, and other heavy-duty applications where consistent and efficient operation is critical. Its robust design ensures long-term reliability, making it a trusted choice for industries worldwide.
ZICOM SINGAPORE MARINE HIGH PRESSURE COMPRESSOR PACKAGE
The Zicom Singapore Marine High-Pressure Compressor Package is an advanced, high-capacity system designed specifically for marine applications. Built to withstand the rigorous demands of the maritime environment, this package delivers exceptional performance in high-pressure compression, ensuring reliable operation in critical marine processes. Engineered with precision and durability in mind, the compressor package integrates state-of-the-art technology, robust components, and safety features to meet the stringent requirements of marine operations. Trusted by industry leaders, the Zicom Singapore Marine High-Pressure Compressor Package is a top choice for ensuring efficiency and reliability in marine settings.